TL-Pro

TL-Pro

Professional laboratory electrospinning system

Explore different materials and fiber structures on one configurable platform. TL-Pro combines bipolar high voltage, independent solution delivery and interchangeable spinnerets and collectors with touchscreen control.

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TL-ProEnlarge image ↗
TL-Pro

Choose the spinnerets, collectors and process modules for your application. The configurations shown here are available choices; they are not all supplied together. Optional upgrades are identified below.

01

Platform overview

Built for flexible laboratory work

  • A corrosion-resistant coated metal enclosure has insulated inner walls and accessible surfaces for cleaning. Windows on two sides make the process visible.
  • External components reduce electric-field interference. Inlet and exhaust openings support uniform airflow, with chamber lighting and temperature/humidity displays. A 10-inch touchscreen and quick-access buttons bring the main controls together.

Key specifications

TL-Pro
Bipolar HV configuration±30–50 kV
Touchscreen10″
Pump channels2 independent; optional 4–8
Membrane size300 × 300 mm flat membrane or 300 mm long tubular membrane
Linear speed1–40 mm/s
Chamber heatingAmbient to 45°C
Dimensions, W × D × H1100 × 730 × 950 mm
02

Control & environment

Bipolar high-voltage suppliesEnlarge image ↗
Bipolar high-voltage supplies

Bipolar high-voltage supplies

  • Continuously adjustable linear output with integrated touchscreen or standalone control. Local or remote computer control supports monitoring and start/stop operation.
  • Metal shielding and low EMI support stable operation. Protection covers overvoltage, overcurrent, arcing and short circuits.
Bipolar HV configuration±30–50 kV
Integrated touchscreen controlEnlarge image ↗
Integrated touchscreen control

Integrated touchscreen control

  • Control high voltage, syringe pumps, spinneret motion and the rotating collector from one interface. Adjust parameters during operation, record data and coordinate motion.
  • The screen can be stowed at the side of the enclosure.
Dual-channel insulated syringe pumpEnlarge image ↗
Dual-channel insulated syringe pump

Dual-channel insulated syringe pump

  • Two independent servo-driven channels provide individually adjustable feed rates. High thrust supports viscous liquids, while electrical insulation supports operation under high voltage.
  • Internal or external pump configurations are available, with an optional upgrade to 4–8 channels.
DehumidificationEnlarge image ↗
Dehumidification

Dehumidification

  • A compact compressor delivers a gentle flow of dry air. The standard dehumidifier reaches approximately 30% RH at room temperature.
  • An enhanced dehumidifier reaching approximately 20% RH is available at extra cost.
Optional mist-free humidifierEnlarge image ↗
Optional mist-free humidifier

Optional mist-free humidifier

  • Evaporative humidification maintains uniform chamber humidity while reducing droplet deposition on the collector. Quiet, energy-efficient operation with germicidal protection.
Humidity range50–80% RH
Dimensions, W × D × H214 × 214 × 545 mm
Infrared chamber heatingEnlarge image ↗
Infrared chamber heating

Infrared chamber heating

  • Precise temperature control with rapid, uniform infrared heating provides a controlled thermal environment for electrospinning.
Chamber heatingAmbient to 45°C
03

Spinnerets & motion

Dedicated insulating holders and integrated motion control support interchangeable spinnerets for single-material, multicomponent and low-volume experiments.

Single-needle spinneretEnlarge image ↗
Single-needle spinneret

Single-needle spinneret

  • Includes 100 stainless-steel needles in various sizes. The dedicated holder accepts standard metal needles and allows adjustment of the spinning angle and spinneret-to-collector distance.
Glass microcapillary needlesEnlarge image ↗
Glass microcapillary needles
Glass microcapillary needlesEnlarge image ↗
Glass microcapillary needles

Glass microcapillary needles

  • Microchannel sizes of 1–45 µm, with inner diameters as small as 1 µm. Suitable for low-viscosity fluids and small-volume experiments, including ultrafine fibers, micro/nanoscale patterning and near-field direct writing.
Low-volume spinneretEnlarge image ↗
Low-volume spinneret

Low-volume spinneret

  • Connect the syringe directly to the needle without tubing. Experiments can use approximately 0.5 mL of solution, reducing consumption of valuable materials.
  • Simultaneous operation of two low-volume spinnerets is optional.
Coaxial needle kitEnlarge image ↗
Coaxial needle kit
Concentric needle tipEnlarge image ↗
Concentric needle tip

Coaxial spinneret

  • Five sets of inner and outer needles support core–shell fibers. Inner and outer needles detach and interchange independently; high concentricity supports a stable jet.
  • Custom needle lengths are available. Compatible with gas-assisted spinning and supplied via a two-channel syringe pump.
V-shaped dual spinneretEnlarge image ↗
V-shaped dual spinneret

V-shaped dual spinneret

  • Apply the same or different voltages to the two needles, including opposite polarities for conjugate spinning. The layout reduces mutual interference, with adjustable angle and distance and graduated scales.
Conjugate electrospinningEnlarge image ↗
Conjugate electrospinning

Conjugate electrospinning

  • Parallel needles connected to positive and negative high voltage reduce charge accumulation at the collector and support dense layers. Process two materials simultaneously for composite fibers, yarns and specialty structures, with reduced interference for a more stable process.
Side-by-side spinneretEnlarge image ↗
Side-by-side spinneret
Two-channel fiber formationEnlarge image ↗
Two-channel fiber formation

Side-by-side spinneret

  • Two independently controlled channels deliver different materials simultaneously. Five needle sets are available, with compatibility across standard needle sizes.
  • Create Janus, self-crimping and other functional composite fibers.
Linear arrangementEnlarge image ↗
Linear arrangement
Ring arrangementEnlarge image ↗
Ring arrangement
Needle arrayEnlarge image ↗
Needle array

Optional multi-needle arrays

  • One inlet feeds multiple outlets to increase throughput. Needle count, spacing and arrangement can be customized in linear, ring or array layouts to improve membrane uniformity.
Automatic needle cleaningEnlarge image ↗
Automatic needle cleaning

Automatic needle cleaning

  • Clean needles during operation without stopping the process, particularly when using volatile solvents. Set the cleaning frequency according to solvent evaporation. Available for the spinneret types described above.
Spinneret motion and positioningEnlarge image ↗
Spinneret motion and positioning

Spinneret motion and positioning

  • Motorized X motion traverses the spinneret along the drum axis, controlled through the touchscreen with data recording. Manual Y and Z adjustments have graduated scales.
Motorized X travel400 mm
Linear speed1–40 mm/s
04

Fiber collectors

More than 20 collector options support different experiments. Use rotating collectors for flat or tubular membranes, or an adjustable plate for rigid substrates that cannot be rolled.

Rotating drum collectorEnlarge image ↗
Rotating drum collector
Aligned fibers — SEMEnlarge image ↗
Aligned fibers — SEM
Random fibers — SEMEnlarge image ↗
Random fibers — SEM

Rotating drum collector

  • Collect flat membranes with random or aligned fibers. Higher rotation speeds support aligned deposition; the microscopy images show fiber morphologies.
Rotation speed1–5000 rpm
Speed accuracy±1 rpm
Diameter100 mm
Length300 mm
Unwrapped mat size300 × 314 mm
Rotating disc collectorEnlarge image ↗
Rotating disc collector
Aligned fibers — SEMEnlarge image ↗
Aligned fibers — SEM

Rotating disc collector

  • Collect narrow ribbons of highly aligned nanofibers on the disc edge. Sharp-edge and flat-edge configurations are available.
Rotation speed1–5000 rpm
Speed accuracy±1 rpm
Diameter140 mm
Unwrapped ribbon length439 mm
Tubular membrane sampleEnlarge image ↗
Tubular membrane sample
Rotating mandrel collectorEnlarge image ↗
Rotating mandrel collector

Rotating mandrel collector

  • Produce hollow tubular membranes in different diameters for vascular graft and tubular scaffold research.
Mandrel diameter1–30 mm
Length300 mm
Tube wall thickness1 µm to several mm
Fiber diameter100 nm–1 µm
Highly aligned fiber collectorEnlarge image ↗
Highly aligned fiber collector

Highly aligned fiber collector

  • High-speed rotation aligns fibers into narrow, flat membranes and fiber bundles.
Rotation speed1–5000 rpm
Speed accuracy±1 rpm
Drum diameter × lengthØ140 × 50 mm
Unwrapped mat size439 × 50 mm
Parallel-electrode cage collectorEnlarge image ↗
Parallel-electrode cage collector

Parallel-electrode cage collector

  • Collect aligned nanofibers at low rotation speeds and transfer them to other substrates. Electrode spacing can be customized.
Drum diameter × lengthØ110 × 300 mm
Rotation speed1–150 rpm
Speed accuracy±1 rpm
Adjustable flat plate collectorEnlarge image ↗
Adjustable flat plate collector

Adjustable flat plate collector

  • An adjustable-angle stainless-steel plate supports rigid substrates that cannot be rolled. An X–Y motion stage can be added as an option.
Plate size150 × 150 mm
Material316 stainless steel
05

Process options

Extend the platform with application-specific modules for heated spinning, continuous collection, yarns, three-dimensional mats and other deposition processes.

Heated spinneretEnlarge image ↗
Heated spinneret

Optional configuration

Heated spinneret

  • For heated electrospinning and direct writing of low-melting materials, or heating small solution volumes to reduce viscosity. A standard interface simplifies installation and replacement.
Spinneret temperatureAmbient to 150°C
Positive high voltage≤25 kV
Syringe5 mL glass syringe
Roll-to-roll collectionEnlarge image ↗
Roll-to-roll collection
Roll-to-roll collectionEnlarge image ↗
Roll-to-roll collection

Optional configuration

Roll-to-roll collection

  • Collect nanofiber membranes continuously. Adjust take-up speed to the required membrane thickness, or select the fixed-length version.
Collection width250 mm
Maximum reel diameter65 mm
Continuous length50–100 m
Linear speed1–40 mm/s
Fixed-length versionApprox. 800 mm
Spiral yarn collectionEnlarge image ↗
Spiral yarn collection
Yarn structure — SEMEnlarge image ↗
Yarn structure — SEM

Optional configuration

Spiral yarn collection

  • Converge fibers by spiral drawing to form continuous yarns, with or without a core. Change the core material to suit the application. The same approach can build three-dimensional mats, with collection time controlling thickness.
Thick mat sampleEnlarge image ↗
Thick mat sample
Thick mat sampleEnlarge image ↗
Thick mat sample

Optional configuration

Thick three-dimensional mats

  • Continuously build a porous three-dimensional fiber network. Collection time and process settings determine thickness. Applications include filtration, adsorption, electrodes and tissue-scaffold research.
Nanoparticle and microsphere moduleEnlarge image ↗
Nanoparticle and microsphere module

Optional configuration

Nanoparticle and microsphere module

  • A magnetic stirrer on an insulating base works with a microsphere nozzle, dedicated holder and auxiliary electrode. Liquid-bath collection reduces agglomeration for dispersed nanospheres, short fibers and other structures.
  • Includes two rotating water-bath vessels.
Bath vessel diametersØ130 mm / Ø180 mm
Vessel height55 mm
Microwire coating collectorEnlarge image ↗
Microwire coating collector

Optional configuration

Microwire coating collector

  • Apply nanofiber membranes to fine wire surfaces. Dual motors maintain stable rotation, with an independent controller and stepless speed adjustment.
Wire diameter10–1000 µm
Rotation speed1–5000 rpm
Speed accuracy±1 rpm
Fiber morphology — SEMEnlarge image ↗
Fiber morphology — SEM
Lofted fiber structureEnlarge image ↗
Lofted fiber structure

Optional configuration

Gas-assisted spinning

  • Combine airflow and electric forces to assist fiber formation. Output can substantially exceed conventional electrospinning, depending on the material and process.
  • Suitable for polymer solutions, lofted mats, cotton-like three-dimensional structures and short fibers.
Dual-disc collection systemEnlarge image ↗
Dual-disc collection system
Collector supportEnlarge image ↗
Collector support
Cross-aligned membraneEnlarge image ↗
Cross-aligned membrane
Cross-aligned fibers — SEMEnlarge image ↗
Cross-aligned fibers — SEM

Optional configuration

Cross-aligned fiber module

  • Form unidirectional or cross-aligned multilayer membranes with alternating 0° / 90° fiber directions. A dedicated spinneret and synchronized rotating dual discs support repeatable orthogonal deposition.
  • An independent digital controller supports applications in tissue engineering and composite reinforcement.
In-situ UV curingEnlarge image ↗
In-situ UV curing

Optional configuration

In-situ UV curing

  • Automatic curing with uniform irradiation, without removing the sample for a separate post-treatment step. This reduces sample transfers and handling.
Peak wavelength365 nm
Emitting area30 × 25 mm × 2
UV irradiance≥420 mW/cm²
Lamp / installed power240 W / 290 W
CoolingAir cooling
Centrifugal electrospinningEnlarge image ↗
Centrifugal electrospinning

Optional configuration

Centrifugal electrospinning

  • Centrifugal and electrostatic forces draw the polymer solution into jets that form nanometer- or submicrometer-scale fibers, improving fiber formation efficiency and stability.
Spinning disc diameter650 mm
Rotating flat plate collectorEnlarge image ↗
Rotating flat plate collector

Optional configuration

Rotating flat plate collector

  • Servo-controlled rotation collects random or aligned membranes, including highly aligned fibers. The plate angle can be customized for the application.
Rotation speed1–5000 rpm
Plate size80 × 80 × 0.5 mm
X–Y motion stageEnlarge image ↗
X–Y motion stage

Optional configuration

X–Y motion stage

  • Control two-dimensional paths on a flat plate collector with CAD import or programmed input. Includes a handheld controller and control box, timing-belt transmission and stepper motors, with insulating plastic construction.
X × Y travel200 × 200 mm
Positioning repeatability<50 µm
Linear speed0–30 mm/s
Power supply220 V, 50/60 Hz
Ionizing air blowerEnlarge image ↗
Ionizing air blower

Optional configuration

Ionizing air blower

  • Positive and negative ions regulate charge distribution, while airflow helps distribute fibers. Reduced static buildup limits adhesion and flyaway fibers.
  • Supports membrane uniformity, improved morphology with fewer beads, solvent evaporation and environmental control.
06

Safety & support

Emergency stopEnlarge image ↗
Emergency stop
High-voltage power protectionEnlarge image ↗
High-voltage power protection
Door interlockEnlarge image ↗
Door interlock

Operator and equipment safeguards

  • An accessible emergency stop enables rapid shutdown. Automatic power protection cuts off overvoltage and overcurrent.
  • The door interlock shuts off high voltage when the door opens. Multi-point grounding connects the enclosure, high-voltage supplies, pumps and collectors.
System dimensionsEnlarge image ↗
System dimensions

System dimensions

  • Overall enclosure dimensions, shown as width × depth × height.
Dimensions, W × D × H1100 × 730 × 950 mm

Service & support

One-year full warranty, followed by a two-year limited warranty. Lifetime maintenance support is available for the equipment.

Research & institutional records

Research involving TL-Pro

Institutional records and research papers connected through explicitly identified equipment models.

Only selected links found publicly on customer websites are listed here. Information without customer consent has not been disclosed.

Independent Institutional Evidence

Published Research Using TL-Pro

Explore all research records for TL-Pro →

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